Product Description

Product Description

 

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The Price information on the website is indicative

C812 Series Machined drive sprockets Split 
Description
• Machined drive sprockets for 812 series straight running Stainless Steel Sat Top Chains
• Bore configurations can be machined according to the customer requirements
• Standard material:Monomer casting nylon Light yellow,Other materials or color on request
Specifications
• Completely closed structure, easier to clean and to disinfect.
• Split versions: quick and easy replacement

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Company Profile

  ZheJiang Xihu (West Lake) Dis. Machinery Equipment Co., Ltd. is a professional production and trading enterprise established in 2011. We are committed to providing high-quality products and services to meet the constantly evolving market demands. With years of industry experience and professional expertise, we have achieved remarkable achievements in the fields of conveying equipment, metal fabrication, CZPT manufacturing, and standard parts production.

Our product line is diverse and covers the following 4 main categories:

   Conveying Equipment – Monorey Chains: We manufacture various types of conveyor chains and accessories, including Modular Belts and Sprockets, Steel and Stainless Flat Top Chains, Straight Running Plastic Flat Top Chains, Sideflexing Plastic Flat Top Chains, Low Backline Pressure Flat Top Chains, Plate Top Chains, Multi Flex Chains, Case Conveyor Chains, Plastic Roller Chain, and Drive Sprockets and Idler Wheels. Our conveyor accessories include Side Xihu (West Lake) Dis. Brackets & Accessories, Chain & Belt Return Systems, Frame & Structure Supports, Finger Transfer Plates, Curves & Tracks, Wear Strips, etc. Our products are widely used in food, beverage, pharmaceutical, and chemical industries. They are known for their high strength, wear resistance, and corrosion resistance, meeting various customer needs.

Metal Fabrication: We provide metal fabrication services for sheet metal, bar materials, and parts. Our processing techniques are advanced, ensuring precision and quality in our products. Additionally, we offer customization options to cater to specific customer requirements.

Plastic Parts Manufacturing: We specialize in the processing of various types of CZPT such as Polyamide(Nylon), PEEK (polyetheretherketone), POM (polyoxymethylene), PP (polypropylene), UPE (ultra-high molecular weight polyethylene), PVC (polyvinyl chloride) and PC (polycarbonate). Our state-of-the-art production equipment and technology ensure the quality and accuracy of our products. Our CZPT are widely used in the automotive, electronics, and household appliance industries and are highly praised by our customers.

Standard Parts Production: We manufacture a wide range of standard parts such as hinge handles, leveling adjustment pieces, pipe plugs, etc. Our products come in complete specifications and are reliable in quality. They can meet the diverse needs of our customers. Furthermore, we also offer customized services to satisfy special requirements.

As a production and trading enterprise, we always prioritize customer satisfaction, quality assurance, and innovation. We will continue to strive for CZPT and provide better products and services to create a bright future together with our customers.

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Material: Plastic
Structure: Top Chain
Surface Treatment: Injection Molding
Chain Size: 1.07"
Feature: Easy to Dismantle
for Chains: 882 Series Plates Chains
Customization:
Available

|

Customized Request

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

  • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
  • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
  • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
  • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
  • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China Custom Monorey Chains Machined Drive Sprockets Split or Sprockets Idler for 812 Series Straight Running Stainless Steel Sat Top Chains  China Custom Monorey Chains Machined Drive Sprockets Split or Sprockets Idler for 812 Series Straight Running Stainless Steel Sat Top Chains
editor by CX 2024-02-24