Item Description

 

Product Identify

Maker Top Quality Custom Dropped Wax Casting Metal Sprockets
 

Metallic Elements Answer for Motor vehicle, Agriculture machine, Design Equipment, transportation gear, Valve and Pump system, transmission shaft , transmission gear, sprocket, chains and so forth.

Major blank Process for Metal Casting

Investment decision casting (wax mildew made by middle temperature wax) /Precision casting

Dropped Wax Casting (wax mildew produced by minimal temperature wax)/ Precision casting

Blanks Tolerance -Casting Tolerance

CT7-8 for Dropped wax Casting Approach

CT4-6 for Expenditure casting Procedure

Applicable Content

Carbon metal, Reduced Carbon metal, middle carbon metal,WCB, WCA, WCC, ISO 340-550,

Alloy Carbon metal: G25CrMo4, Warmth Resistant Steel,

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR In accordance to consumer necessity

Casting Blank Measurement /Dimensions

2 mm-600mm / .08inch-24inch according to customer necessity

Casting Blank Excess weight

Range from .01kg-85kg

Relevant Machining Method

CNC Machining/ Lathing/ Milling/ Turning/ Dull/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and and many others.

Machining Tolerance

From .005mm-.01mm-.1mm

Machined Area Good quality

Ra .8-Ra3.2 in accordance to client requirement

Applicable Warmth Treatment method

Normalization , annealing, quenching and tempering, Situation Hardening, Nitriding, Carbon Nitriding, Induction Quenching

Applicable End Floor Treatment method

Shot/sand blast, sprucing, Surface area passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Complete Portray,

MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

Direct Time

45days from the receipt date of deposit for Turbine Impeller

 

Goods shown listed here are manufactured to the requirements of distinct clients and are illustrative of the types of producing abilities available within CZPT team of firms. CZPT policy is that none of these products will be bought to third get-togethers with out prepared consent of the buyers to whom the tooling, style and specifications belong.

Solution Profile
 

1. Marterial percentage alloy steel:forty five%
carbon metal:35%
stainless metal:ten%
iron:10%
2. Casting excess weight proportion .1-5kg:forty%
5-20kg:thirty%
20-40kg:20%
above 40kg:ten%
three. Market share Parts for practice & railway: twenty five%
Factors for automobile & truck: thirty%
Parts for design equipment & forklift: twenty five%
Components for agricultural equipment: 10%
Other equipment compponents: ten%
4. Globa industry share United States:thirty%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Generation capability Generation Ability: twenty,000 tons / year
The Existing Manufacturing Output: fifteen,000 tons / year
Open Capability Share: twenty five%

Producing Process

Process design⇒ Tooling generating ⇒ Wax injection ⇒Wax pattern assembly⇒ Mould preheat ⇒ Wax removing ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece lower-off ⇒ Grinding ⇒ Pack& transport ⇒ Closing inspection ⇒Machining ⇒ Warmth treatment method


APQP and Inspection Report

 

APQP-Casting
one. Procedure Flow Diagrams
2. Handle Plan
3. Method FMEA
4. Casting Procedure Instruction
5. Solidification Simulation Report
six. Heat Treatment method Operate Instruction
7. Casting Final High quality Handle WI
8. Visual Inspection VI For Surface area Irregularities
Inspection Report-Casting
1. Content Test Report(A)
2. Substance Take a look at Report(B)
3. Magnetic Particle Inspection Report
four. Ultrasonic Examination Report
5. Radiographic Check Report
six. Damaging Test Report
seven. Coating Examination Report
8. Visual Inspection Report
nine. Casting Inspection Report
APQP-Machining
1. Approach Circulation Diagrams
2. Management Plan
three. Method FMEA
four. Machining Process Instruction
5. Gauge Checklist And Validation Plan
6. Last Top quality Management
Other High quality Doc
1. PPAP Checklist
two.Measurement Program Evaluation Examine
three. Procedure Capacity Research
4. Corrective Action Report(8D)
5. Packaging Instruction

Inspection Report-Machining

1. Dimensional Inspection Report(A)

two. Dimensional Inspection Report(B)

3. CMM Report

Essential Testing Products

Software

• Agricultural products

• Armament

• Car industry

• Computing tools

• Health care / dental devices

• Measuring instruments

•Miscellaneous tools

•Pharmaceutical business

• Orthopedic implants

• Security equipment

• Petrochemical market

• Industrial valves

•Fixing and movable tools

• Sanitary fittings

• Standard machinery

• Pumps and general connections

• Foods and beverage processing

• Instrumentation products

 

Complex Assist:
ZheJiang CZPT is skilled at impartial improvement and design. Our engineers are experienced at Automobile CAD, Professional ENGINEER, Strong Functions and other Second & 3D softwares. We are CZPT to style, develop,produce and supply your PO in accordance to your drawings, samples or just an notion. Dural manage of standard merchandise and OEM products.

Top quality Handle:
1) Checking the raw substance following they get to our manufacturing facility——- Incoming high quality management ( IQC)
two) Examining the information prior to the creation line operated
3) Have complete inspection and routing inspection for the duration of mass manufacturing—In method quality manage(IPQC)
4) Checking the merchandise after they are finished—- Closing quality manage(FQC)

five) Checking the goods right after they are finished—–Outgoing top quality control(OQC)

 

Ship Inquiry>>>

 

Our Firm

ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Department of CZPT Ltd.

We specialize in Steel Parts Solution for Automobile, Agriculture device, Development Equipment, transportation tools, Valve and Pump system.

With maintaining manufacturing method style, high quality plHangZhou, crucial production processes and closing good quality management in property.
We are mastering key competence to offer quality mechanical areas and assembly to our consumers for each Chinese and Export Market.

To satisfy distinct mechanical and purposeful needs from our consumers we are making a large selection of metal items for our clientele on base of different blanks remedies and technologies.
These blanks solutions and technologies consist of processes of Iron Casting, Metal Casting, Stainless Metal Casting, Aluminum Casting and Forging.

For the duration of the early involvement of the customer’s style process we are offering specialist input to our buyers in terms of method feasibility, value reduction and perform technique.

You are welcome to contact us for technological enquiry and company cooperation.

Our Group

Why Decide on Us ?

 

YOUR Design WE Aid TO Obtain, AS YOUR Sincere Partner

1. In excess of 15 a long time expert manufacture expertise. We know far better to your demands.

two. One particular-stop Service of Customized mildew style from First drawing design and style, Substance variety guidance, Mildew construction/Mold stream investigation, Demo & mass production to Ultimate assembly & shipment. → To make certain you get finished merchandise with excellent assembly perform.

three. Large skilled and effectively-educated functioning group under excellent administration environment. → To make confident substantial quality of your goods.

4. Huge and strong creation capability. → To meet your high demands quite effectively.

five.Greatest value dependent on same high quality demands. →To help your venture with most cost-effective remedy.

six. We have extremely rigorous top quality manage approach as below. → To produce the certified items for you.
In coming High quality handle (IQC) : All incoming uncooked materials are checked prior to utilised.
In procedure good quality management (IPQC) : Perform inspections throughout the manufacturing method.
Last high quality handle (FQC) : All completed goods are inspected in accordance to our top quality common for each and every merchandise.
Outgoing High quality Handle (OQC) : Our QC group will 100% entire inspection ahead of it goes out for cargo.

7.Reliable Deal & adaptable in-time shipping and delivery. →To guarantee the product are well obtained in your side.

eight. 24 hrs on-line services with quick response. → To support your any inquiry or concern.

Customer photographs

 

Core Competence

Positive aspects 1:Large Engineering and Complex Ability

* An industry’s senior engineering specialized staff , with unique abilities and prosperous expertise in product style, casting ,warmth managing and machining fields.
* Dependent on customer requirements, in the starting of solution advancement, offer a remedy, casting design, by structural part designed to casting parts, optimize the product design and style, then decrease charges and creating the more price for the clients.
* Unique Techniques Empower us to Be Proficient with Individuals Troubles at Wax Injection & Shell Producing Techniques When Producing the Elements with Inner-Sophisticated-Buildings.
* Use casting simulation evaluation system application, try our greatest to ensure the accomplishment of the a single-time demo sample.

Rewards 2: Innovative Inspection Gear & Powerful Top quality Assurance Capability

* Our tests equipments are not only top in the business, and also has a extremely comprehensive assortment, they are components guarantee to guarantee us keep on to supply large-good quality items for our consumers.

* Carrying out ISO9001 and TS16949 good quality administration technique, total implementation of 5S and Kanban site management, which is software promise of the high quality.
* IQC, IPQC and FQC good quality administration group to management the entire creation method, properly avoid the era of unqualified solution.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the quality management philosophy that “Starting from the client needs and ending with their gratification,concentrating on buyer calls for and exceeding their expectations”

Advantages3: Great Consumer Provider

* CZPT can provide customers with great support, our workers have abundant professional experience, very good language capacity, and rich foundry or mechanical qualifications. We are committed to delivering consumers with correct, careful and fast services.
* Quotation, High quality Issues and Email Response can normally be speedily and successfully feedback within 48 hours.
* We have carried out an data-dependent administration which is pushed by an ERP and PMC program, to make sure on time delivery price:ninety five%

Rewards 4: Powerful Deep-processing Ability It is our main competitive capability in the sector

* Machining ability as the identical as casting, the machining facility is fully impartial from the casting foundry and has an unbiased management group and customized business model to fit.
* CZPT has completed a transformation and upgraded to a deep-processing maker with expanded generation abilities and is committed to be outfitted with other capabilities except casting, we target on creating terminal products for best-finish marketplaces.
* Large complex material in machining, and casting with sheet steel, welding, assembling, CZPT has the most competitive benefit, it is the very good selection for you.

Packaging & Delivery

1, Bundles Packing: Within: packed with plastic protective film to defend each and every piece. Exterior: Wrap to be bundles by watertight
craft paper or EPE movie.

2, Carton Packing: Inside: Every pcs pack in 1 plastic bag. Outdoors: Numbers of quantity put in 1 carton.

three, Wooden Pallet Packing: Inside of: Bundles or cartons packing Outside: Numbers of bundles or cartons laden on 1 wood pallet.

4, Tailored Packing As Consumers Ask for is Obtainable.

 

FAQ:

one. Are you a company or a investing company?

We are a specialist manufacturer with in excess of fifteen years’ export knowledge for planning and making car equipment components.
 

two. How can I get some samples?

If you want, we are happy to offer you you samples for free, but the new consumers are envisioned to pay the courier value, and the cost will be deducted from the payment for official get.

three. Can you make casting in accordance to our drawing?

Yes, we can make casting in accordance to your drawing, 2d drawing, or 3D cad product. If the 3D cad model can be provided, the development of the tooling can be a lot more efficient. But with out 3D, based on Second drawing we can even now make the samples correctly accepted.

four. Can you make casting based mostly on our samples?

Sure, we can make measurement dependent on your samples to make drawings for tooling generating.

5. What is your high quality handle unit in home?

We have spectrometer in property to monitor the chemical property, tensile take a look at device to handle the mechanical house and UT Sonic as NDT examining technique to control the casting detect underneath the area of castin

US $0.2-5.1
/ Piece
|
1 Piece

(Min. Order)

###

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: 0.005mm-0.01mm-0.1mm

###

Samples:
US$ 0.89/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

Item Name

Manufacturer Top Quality Custom Lost Wax Casting Steel Sprockets
 

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, transmission shaft , transmission gear, sprocket, chains etc.

Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting

Blanks Tolerance -Casting Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Casting Blank Size /Dimensions

2 mm-600mm / 0.08inch-24inch according to customer requirement

Casting Blank Weight

Range from 0.01kg-85kg

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

Lead Time

45days from the receipt date of deposit for Turbine Impeller

###

1. Marterial percentage alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage 0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%

###

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment
US $0.2-5.1
/ Piece
|
1 Piece

(Min. Order)

###

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: 0.005mm-0.01mm-0.1mm

###

Samples:
US$ 0.89/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

Item Name

Manufacturer Top Quality Custom Lost Wax Casting Steel Sprockets
 

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, transmission shaft , transmission gear, sprocket, chains etc.

Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting

Blanks Tolerance -Casting Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Casting Blank Size /Dimensions

2 mm-600mm / 0.08inch-24inch according to customer requirement

Casting Blank Weight

Range from 0.01kg-85kg

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

Lead Time

45days from the receipt date of deposit for Turbine Impeller

###

1. Marterial percentage alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage 0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%

###

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

How to choose a sprocket in CZPT

Sprocket is one of CZPT mechanical villagers. It can be found at levels 50, 55, 60 and 65. Like other mechanical villagers, it has a metallic texture and occasionally makes mechanical sounds when moving. It prefers green/orange and active/simple style colors.
sprocket

Pitch sprocket

When choosing a pitch sprocket, you need to consider several factors, including the pitch diameter. This affects the torque applied to the shaft and the length of the moment arm. Additionally, incorrect pitch can affect belt life and wear. The pitch diameter should be measured by wrapping the belt around the sprocket at a 180-degree angle to the rod head. You can also consult engineering guidelines and product sheets to determine proper spacing.
The pitch diameter of a sprocket is the distance from the center of the pin to the next pin in the chain. The pitch diameter also determines the size of the sprocket teeth. The larger the pitch, the larger the teeth on the sprocket.
The diameter of the pitch sprocket depends on the type of bike. If you have an older bike, you should choose a sprocket with a diameter closer to the hub. If your bike has a smaller diameter rim, you can choose a sprocket with a smaller diameter and larger caliper. In addition to the caliper diameter, you should also consider the hub diameter.
Proper pitch sprockets can last longer. They are made with hardened teeth to increase their longevity and durability. You can choose between single-purpose and dual-purpose sprockets. Single-tooth sprockets have one tooth per pitch, while double-tooth sprockets have two teeth per pitch.
A pitch sprocket is a component of a bicycle chain. It prevents the chain from shaking due to uneven load distribution. Plus, it helps the chain stay tight.

three sprockets

Triple sprockets are toothed or cogwheels that move the chain. The pitch circle diameter of the triple sprocket is two and a half inches. Most rear sprockets are made of aluminum. The quality of the aluminum sheet used to make the sprocket varies from manufacturer to manufacturer. However, CZPT only uses the best aluminium sheets on the market. The sprockets are then shaped on a hobbing machine to ensure a perfect fit with the chain. The final anodizing process improves durability and adds personalization. The manufacturing process of CZPT is a quality control process with an uncompromising commitment to perfection.
sprocket

Cone lock sprocket

Taper lock sprockets are one of several types of sprockets. It has openings in flanges and tapers, making it ideal for a variety of applications. These sprockets also have the advantage of being easy to install and remove. These sprockets are also available in pre-drilled models that are pre-drilled to fit the shaft diameter. This allows for easier installation and improved alignment. Also, you can replace the sprockets without replacing the entire gear train.
These sprockets have flame hardened teeth for extended chain and sprocket life. They also help reduce drive noise. They are available in a variety of sizes, including duplex and triplex. In addition to being made of high-quality steel, they are also available in cast iron and metric models.

Quick release sprocket

There are several different styles of quick disconnect sprockets. Typically, they come with a 2″ hole and are compatible with various welds on the hub. The Quick Disconnect (QD) style is a special style with a split design on the hub and use of torque bolts to make it easier to install. This type of sprocket is very popular in the power transmission industry.
sprocket

Irregular sprocket

Idler gears are small gears that run on the chain. This sprocket can be used for a variety of purposes and is available in a variety of configurations. Its most common configuration is a ball bearing, pre-lubricated and sealed against moisture. Other idler sprockets have needle bearings, which are more stable and can handle higher capacities. Bronze bearings are another option as they have no moving parts.
China Manufacturer Top Quality Custom Lost Wax Casting Steel Sprockets     drive sprocketChina Manufacturer Top Quality Custom Lost Wax Casting Steel Sprockets     drive sprocket
editor by czh 2023-01-25